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As solving engine of AnyCasting,
anySOLVER calculates flow and temperature
fields which you designated |
The simulation of a casting process is composed
of fluid analysis, which calculates the melt flow, and heat
/ solidification analysis, which analyzes the solidification
process of the melt. Only when both analyses are accurate
is it possible to correctly foretell the possible defect
area.
Based on such concept, anySOLVER analyzes
three-dimensional Navier-Stokes equations and VOF(Volume
of Fluid) equations to provide rapid and accurate simulation.
In order to simulate all flow phenomena occurring during
a casting process, anySOLVER has in its
system numerous Viscosity, Turbulence, and Surface Tension
Models. It also has the shrinkage and Microstructure Prediction
Modules in order to find the defect that occurs during solidification.
The program provides ease of use and simplicity for you
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Convenience-oriented User Interface
- Windows-based menu
- Excellent simulation speed and stability
- Simulation of various casting processes using just one
solver (anySOLVER)
- Enable to pause, continue, calculation as well as save
temporary results
- Restart function
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Numerical Techniques for Accurate Prediction
of Melt Filling and Solidification
- Melt filling process analysis function
- Fluid analysis of steady and unsteady states
- Solidification, fluid, and fluid + solidification analyses
- Melt surface trace
- SOR, Jacobi, implicit, and explicit analyses
- Newtonian, non-Newtonian viscosity model
- Three types of turbulence models
- Three-dimensional surface tension and wall adhesion
models
- Consideration of rotational force for random axis
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Melt cooling and melt solidification
simulation function
- Consideration of change in material properties (heat
conductivity, specific
- heat, viscosity, etc.) according to temperature and
time
- Prediction of phase transformation
- Consideration of heat conduction between interfaces
- according to time, temperature, pressure, and casting
processes
- Shrinkage rediction model (Niyama, Feeding efficiency,
Retained Melt Modulus, etc)
- Microstucture prediction model
- Prediction of mechanical property
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Function specialized for casting simulation
- Gravity shrinkage
- Defect prediction
- Semi-solid analysis
- Plunger analysis
- Fluidity analysis
- Pouring basin settings
- Two types of channel modeling functions
- Stopper and feeder modeling
- Vent and outlet analysis
- Cyclic casting analysis
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